The resin sealed and hermetically sealed filters shown in this table have been designed to meet the requirements of this test plan as applicable. Group I tests are typically performed on most product. Groups II, III, and IV tests are performed per specification requirements.
The information shown can be used as a basis for filter specifications. Contact us directly for additional details if necessary.
|Test Group||Order of Test||Examination or Test||Test Method||Post Test Requirement|
|I||*1||Visual and Mechanical Examination||In accordance with applicable requirements|
|*2||Materials, Designs, Construction, and Workmanship|
|*3||Physical Dimensions and Marking|
|*4||Seal||Method 112⁺, Condition A||No leaks, not applicable to resin sealed or solder-in products|
|*5||Capacitance||Method 305⁺, 1KHz, 2.5 VRMS, Max 25˚C||Within specified tolerance|
|*6||Dielectric Withstanding Voltage||Method 301⁺, 2.5 times, DCWV, 5 seconds, 50 mA charging current||No evidence of damage or breakdown|
|*7||Insulation Resistance||Method 302⁺ at DCWV, at 2 minutes 50 mA charging current||Greater than 1000 megohms or 100 ohm farads, whichever is less|
|*8||Voltage Drop||MIL-PRF-15733, paragraph 4.6.8||Per applicable requirements|
|*9||Insertion Loss||MIL-STD-220, 3pc, sample only||Per applicable requirements|
|II||1||Temperature Rise||MIL-PRF-15733, paragraph 4.6.4||Per applicable requirements|
|2||Overload||MIL-PRF-15733, paragraph 4.6.10||Per applicable requirements|
|3||Barometric Pressure||Method 105⁺, Test Condition B, hi-pot, (per method 301⁺) at 1.25 times DCWV||No evidence of damage or breakdown|
|4||Shock||Method 213⁺, Test Condition I||No mechanical damage, insulation resistance greater than 500 megohms or 50 ohm farads, whichever is less|
|5||Vibration||Method 204⁺, Test Condition B for glass seal, Condition D for resin seal||No mechanical damage, insulation resistance greater than 500 megohms or 50 ohm farads, whichever is less|
|6||Moisture Resistance||Method 106⁺||Insulation resistance greater than 500 megohms or 50 ohm farads, whichever is less|
|III||1||Terminal Strength||Method 211⁺, Test Condition A, 5 lbs.||No evidence of loosening or rupturing of teminal|
|2||Resistance to Soldering Heat||Method 210⁺, Test Condition B, depth of immersion 1/16, ±1/32||Insulation resistnace greater than 500 megohms or 50 ohm farads, whichever is less|
|3||Thermal Shock||Method 107⁺, Test Condition A, -55 to +125˚C||Insulation resistnace greater than 500 megohms or 50 ohm farads, whichever is less|
|4||Immersion Cycling||Method 104⁺, Test Condition A||Insulation resistnace greater than 500 megohms or 50 ohm farads, whichever is less|
|IV||1||Solderability (5pcs only)||Method 208⁺||Per applicable requirements|
|2||Life||Method 108⁺, Test Condition D with 125% rated voltage at maximum operating temperature||Filters shall meet all initial requirements except insulation resistance shall not be less than 50% of initial guaranteed value|
*Acceptance tests typically performed on most products.
⁺ Methods from MIL-STD-202
Standard Metric Conversion Tables
To convert inches to mm, multipy inches by 25.4
To convert mm to inches, multipy mm by 0.039370
Class B Reliability Levels is outlined in MIL-PRF-28861 and isprescribed for most military/aerospace requirements. It is more stringent than MIL-PRF-15733, requiring 100% screening that includes thermal shock, voltage conditioning and x-ray.
Periodic Group B testing is performed on units selected at random from production lots.
“R” level testing
“R” level screening is performed by APITech's Hi-Rel Laboratory as detailed below. Customers requiring special tests may order to their own specifications or simply order to level R and then note additions or deviations.
“R” level test sequence
(100% testing unless otherwise specified)
٠Thermal Shock: 5 cycles from -55°C to +125°C in accordance with MIL-STD-202, Method 107D, Condition A.
٠Burn-in: 100 hours at 1.4x rated DC voltage, 125°C.
٠Seal Test: MIL-STD-202, Method 112, Test Condition A. Hermetic sealed parts only.
٠Capacitance and Dissipation Factor: MIL-STD-202, Method 305, frequency 1kHz.
٠Dielectric Withstanding Voltage: 2.5 times the rated DC voltage for 5 ±1 second at 25°C, with 50 mA maximum charging current.
٠Insulation Resistance: MIL-STD-202, Method 302, 125°C at rated DC voltage and room temperature (25°C). The 125°C requirement shall be 10% of the specified catalog IR at 25°C.
٠DC Resistance: MIL-STD-202, Method 303.
٠Insertion Loss Test: Sample per MIL-PRF-15733. At full rated load in accordance with MIL-STD-220. The minimum insertion loss shall be defined in the filter catalog.
٠Visual and Mechanical: In accordance with MIL-PRF-15733.
٠Marking: All filters which have successfully completed the test sequence shall be marked with an “R” in the second part of the number. For example, a standard SCI-2130-004 becomes SCI-R2130-004 and 9051-100-0000 becomes 9051-R100-0000, and 51-719-011 becomes 51-R719-011 after completion of the Hi-Rel Level “R” Test Sequence.
|AC voltage drop (when applicable)||X|
|Voltage and temperature limits of capacitance||X|
|Insertion loss (at temperature)||X|
|Barometric pressure (reduced)||X|
|Thermal shock and immersion||X|
|Resistance to soldering heat||X|
|Salt spray (corrosion)||X|
|Resistance to solvents||X|
|Shock (specified pulse)||X|
|Vibration (high frequency)||X|
|Seal (when applicable)||X|